Regarding the lion costume for Cal's preschool, I was finally able to check that off my list. It was waaaaaaaay harder than I thought it would be! Observe the original lion costume. Cute, but doesn't it look simple? Well, I knew right off the bat that I would not be using the curly faux fur that was on the original mane and tail nub. I wanted to figure out a way to do the whole thing in polarfleece, keeping it simple enough to toss into the wash frequently since it is destined to live its life in a nursery school dress-up corner. I started by tracing the parts as best I could and cutting out new pieces.
I then began sewing. My machine would not sew anything correctly. It was jamming, knotting, dropping stitches. A montage of my entire sewing machine's life was flashing before my eyes. Even my husband was worried, and not just about the nervous breakdown I was having. Finally, I switched to a stretch needle. Magical! It fixed everything.
My next hurdle was the mane. I wanted to keep it simple and stylized, but I also wanted it to be immediately recognizable to the children. My original plan was to create several rows of loops and attach these to the hood. But when I went to attach the first loop, it seemed like there just wasn't that much room with the ears already in place. If I had proceeded to attach several rows, it would have not only looked crowded, it would have also been very heavy and caused the hood to fall over the child's face. Instead of following my original plan, I went with a fringe framing the face. I used a simple loop for the tail.
The final product is cute and serves the purpose. It won't be used to outfit Simba for The Lion King on Broadway, but my son insisted on wearing it to school, so I think it will do just fine.